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robot · nuclear remote handling

Robotic Arms

Engineered around your machine.

HEROBOTS designs and manufactures custom robotic arms for the nuclear sector. Each arm is engineered from the ground up around the machine it serves: mechanics, electronics, control cabinet, control algorithms, simulation models and digital twin all developed in house and delivered as one integrated system.

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Roman manipulator inside the RFX-mod2 vessel

The design starts from the environment. Our proprietary algorithms translate the machine's geometry and constraints (access ports, internal clearances) into the arm's kinematic and structural requirements, accounting for payloads, reach and dose limit. This approach allows the arm to be verified and validated in a fraction of the time usually required.

the challenge

The challenge of nuclear robotics

Operating in confined, hard-to-reach environments with high precision and zero tolerance for failure.

01.

Vibration and flexibility

Long, slender structures are prone to vibration, reducing accuracy and increasing collision risk.

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02.

Sensor deployment limits

Complex nuclear environments limit sensor coverage, leaving critical areas unobserved.

03.

Restricted access

Limited entry points and narrow passages make deployment extremely difficult and complex.

RFX-mod2 vessel interior

Instance

Robot for RFX-mod2 reactor

RFX-mod2 machine first wall is composed of graphite tiles directly exposed to the plasma, which are damaged over time and therefore require inspection and replacement. Since the vessel is fully enclosed and inaccessible to human operators, maintenance activities must be performed remotely.

Roman provides the dexterity, precision and force required to safely remove and replace the tiles, delivering an axial force of over 200 N at the end-effector.

Because direct external visibility is not possible, the system supports the reconstruction of the internal environment to improve operational awareness and assist task execution. Its dedicated mechanical architecture enables safe movement within the confined vessel, minimizing collision risks throughout the procedure.

Remote operation

Inspection, maintenance and manipulation.

Small openings

Compact architecture reaches areas closed to conventional systems.

Modular design

Reconfigurable for different geometries, access constraints and tasks.

Asset availability

Less maintenance downtime, higher availability and operational efficiency.

roman

The robot arm

The robotic arm is designed to operate inside RFX-mod2, a toroidal machine with a diameter of 5 m. Six degrees of freedom enable precise in-machine manipulation, covering a 40° toroidal sector from the access port.

A dedicated distal prismatic joint enables a push-pull interaction with the machine, and a base-mounted calibration device ensures the right configuration of the arm. The compact architecture integrates all electronics within the arm footprint and supports manual emergency recovery through a fully backdrivable design.

Designed for

5 m toroidal machine 40° sector coverage 6-DoF manipulation Linear insertion axis Base calibration system Integrated electronics Fully backdrivable Manual emergency recovery Custom platform interface

Specifications

Weight, arm only 30 kg
Weight, all system 340 kg
Cross section 145 mm
Length 1825 mm
Toroidal workspace 40°

Main components

Modular joint design Daisy-chain connection TIGER end-effector Calibration device F/T 6 axis sensor RGB camera Tip compensator 3D depth camera

Axial force at the end-effector above 200 N. Full configuration available on request.

Roman arm, base module

end-effector

TIGER

Enhanced end-effector for first-wall maintenance inside the RFX-mod2 nuclear reactor.

01.

RGB camera

RGB camera for real-time visual inspection monitoring.

02.

Depth camera

Camera for 3D point cloud environment reconstruction.

03.

6 axis F/T sensor

F/T 6 axis for mapping the interactions with the environment.

04.

Tip compensator

Passive compliant system that self-adjusts Roman tip pose.

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Developed with

Consorzio RFX Sophia Università di Napoli Federico II

Software · Control Room

Operate the robot safely, from a distance.

Digital twin, motion planning and haptic feedback in one operator station. Discover the platform behind every Herobots manipulator.

Discover Control Room →
Operator at the Herobots control room

Have a machine no one can enter?

Tell us about your environment and your task. Our engineers will tell you what's possible.

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